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全封閉式制冷機冷水機的故障檢查

2023-08-03

開(kai)式活(huo)塞(sai)壓縮機(ji)(ji)制冷系(xi)統(tong)(tong)的故(gu)障(zhang)分析和故(gu)障(zhang)排除適用(yong)于(yu)大多數(shu)全封(feng)閉壓縮機(ji)(ji)制冷系(xi)統(tong)(tong)。但(dan)是由(you)于(yu)結構的不同(tong),檢查故(gu)障(zhang)的方法也不同(tong)。全封(feng)閉冰(bing)箱具有(you)良好(hao)的系(xi)統(tong)(tong)密封(feng)性能,制冷劑(ji)不易(yi)泄漏,潤滑油不易(yi)帶入系(xi)統(tong)(tong),系(xi)統(tong)(tong)清(qing)潔,不易(yi)堵塞(sai)。因此(ci),在運行中故(gu)障(zhang)少(shao)得多,且(qie)多發生在電氣方面。然而(er),大多數(shu)全封(feng)閉制冷系(xi)統(tong)(tong)都(dou)沒(mei)有(you)閥門和法蘭,這(zhe)給故(gu)障(zhang)的檢查和維(wei)修帶來(lai)了(le)困難。

全封閉(bi)制冷系統(tong)常(chang)見的(de)故(gu)(gu)障(zhang)有(you):制冷效率低,汽化器結霜緩慢(man)或不(bu)(bu)完全,排(pai)氣管和(he)冷凝器無熱(re)量,壓(ya)(ya)縮(suo)機(ji)不(bu)(bu)能啟動或連續運行(xing),壓(ya)(ya)縮(suo)機(ji)溫度過高。故(gu)(gu)障(zhang)原(yuan)因包括電氣和(he)機(ji)械方面。一(yi)般(ban)情況下,不(bu)(bu)要(yao)貿然撕毀壓(ya)(ya)縮(suo)機(ji)。根據(ju)具體情況進(jin)行(xing)分析,找出(chu)故(gu)(gu)障(zhang)的(de)原(yuan)因,然后(hou)排(pai)除或修復故(gu)(gu)障(zhang)。

1. 電氣部分

1). 開(kai)機后壓縮機不運行,或只聽到嗡嗡聲。這(zhe)種情(qing)況多是由于開(kai)路:一種情(qing)況是機殼內端(duan)子(zi)的連接器焊接不牢固(gu),正常運行時松(song)動或斷裂(lie),造成開(kai)路;另一種情(qing)況是繞(rao)組線圈燒壞(huai)。這(zhe)種情(qing)況可以用(yong)萬用(yong)表逐相檢查,確(que)定故障原因,然(ran)后排除。

2). 電(dian)(dian)(dian)機(ji)工作(zuo)(zuo)電(dian)(dian)(dian)流超(chao)過(guo)正常電(dian)(dian)(dian)流值(zhi),電(dian)(dian)(dian)機(ji)溫度過(guo)高,使控制繼電(dian)(dian)(dian)器不(bu)能正常工作(zuo)(zuo)。造成(cheng)這種情況的原因是:線(xian)圈(quan)或(huo)繞(rao)(rao)組(zu)(zu)之間絕(jue)緣(yuan)不(bu)良造成(cheng)短路(lu);繞(rao)(rao)組(zu)(zu)線(xian)圈(quan)到殼體短路(lu),此時有漏電(dian)(dian)(dian)。此時應停機(ji)檢(jian)查(cha)(cha)短路(lu)情況。用(yong)(yong)萬(wan)用(yong)(yong)表逐一檢(jian)查(cha)(cha)。如絕(jue)緣(yuan)電(dian)(dian)(dian)阻小(xiao),應烘干。干燥后(hou)檢(jian)查(cha)(cha)絕(jue)緣(yuan)電(dian)(dian)(dian)阻,直(zhi)至電(dian)(dian)(dian)阻值(zhi)符(fu)合要(yao)求(qiu)。用(yong)(yong)萬(wan)用(yong)(yong)表或(huo)萬(wan)用(yong)(yong)表檢(jian)查(cha)(cha)相對絕(jue)緣(yuan)。如果(guo)絕(jue)緣(yuan)電(dian)(dian)(dian)阻較低,說明兩相短路(lu)。如果(guo)電(dian)(dian)(dian)機(ji)繞(rao)(rao)組(zu)(zu)燒壞,就需要(yao)倒繞(rao)(rao)線(xian)圈(quan)

2. 機械部分

機(ji)(ji)械(xie)部分常見的(de)(de)(de)(de)(de)(de)故(gu)障有(you)制(zhi)冷(leng)效率低、蒸(zheng)發器運行異常、排氣(qi)(qi)管和(he)冷(leng)凝(ning)器無(wu)熱量(liang)(liang)、壓(ya)(ya)(ya)縮(suo)機(ji)(ji)運行時(shi)間(jian)過長或(huo)(huo)不停機(ji)(ji)等。出現上述(shu)情況時(shi),應(ying)先進行外(wai)觀檢(jian)查(cha),檢(jian)查(cha)各個接頭的(de)(de)(de)(de)(de)(de)焊接連接處是否有(you)裂紋或(huo)(huo)油(you)漬(zi)。使(shi)用(yong)(yong)檢(jian)漏(lou)(lou)燈檢(jian)測(ce)(ce)泄漏(lou)(lou)情況。如發現有(you)泄漏(lou)(lou),應(ying)進行補焊并添加制(zhi)冷(leng)劑。如無(wu)泄漏(lou)(lou),啟動(dong)機(ji)(ji)器,盡量(liang)(liang)測(ce)(ce)量(liang)(liang)以(yi)下溫(wen)度:壓(ya)(ya)(ya)縮(suo)機(ji)(ji)吸(xi)氣(qi)(qi)口(kou)和(he)排氣(qi)(qi)口(kou)的(de)(de)(de)(de)(de)(de)溫(wen)度、蒸(zheng)發器外(wai)壁(bi)的(de)(de)(de)(de)(de)(de)平均(jun)溫(wen)度和(he)冷(leng)凝(ning)器外(wai)壁(bi)的(de)(de)(de)(de)(de)(de)溫(wen)度。前者用(yong)(yong)于判斷(duan)系統內制(zhi)冷(leng)劑的(de)(de)(de)(de)(de)(de)量(liang)(liang)和(he)氣(qi)(qi)缸(gang)內氣(qi)(qi)體竄流(liu)情況;后(hou)者用(yong)(yong)來判斷(duan)冰(bing)箱(xiang)(xiang)的(de)(de)(de)(de)(de)(de)工作狀態,用(yong)(yong)壓(ya)(ya)(ya)縮(suo)機(ji)(ji)吸(xi)氣(qi)(qi)口(kou)的(de)(de)(de)(de)(de)(de)測(ce)(ce)量(liang)(liang)溫(wen)度與(yu)蒸(zheng)發器外(wai)壁(bi)的(de)(de)(de)(de)(de)(de)平均(jun)溫(wen)度減去(qu)5-8度的(de)(de)(de)(de)(de)(de)溫(wen)差(cha),再(zai)加上壓(ya)(ya)(ya)縮(suo)機(ji)(ji)排氣(qi)(qi)口(kou)和(he)冷(leng)凝(ning)器外(wai)壁(bi)的(de)(de)(de)(de)(de)(de)5-8度的(de)(de)(de)(de)(de)(de)溫(wen)差(cha),就可以(yi)大(da)(da)致估(gu)計出系統內部的(de)(de)(de)(de)(de)(de)相關溫(wen)度。根據(ju)這(zhe)些測(ce)(ce)量(liang)(liang)數據(ju),我們可以(yi)大(da)(da)致了解全封(feng)閉(bi)冰(bing)箱(xiang)(xiang)的(de)(de)(de)(de)(de)(de)制(zhi)冷(leng)效率或(huo)(huo)失(shi)效情況

封閉(bi)式壓(ya)縮機構的故障檢(jian)查也可(ke)以用真(zhen)空(kong)表(biao)來檢(jian)查。打(da)開(kai)(kai)密封的工藝(yi)管(guan)道壓(ya)住(zhu)房和連接一(yi)個真(zhen)空(kong)計電源打(da)開(kai)(kai)后,如(ru)果沒有(you)跡象(xiang)表(biao)明真(zhen)空(kong)計,它表(biao)明,高(gao)、低壓(ya)力閥(fa)或(huo)閥(fa)或(huo)閥(fa)的壓(ya)縮機嚴重(zhong)損壞,或(huo)高(gao)低壓(ya)閥(fa)板和閥(fa)席位(wei)有(you)嚴重(zhong)的碳沉積在真(zhen)空(kong)計,如(ru)果有(you)跡象(xiang)但不能達到所需的值,高(gao)低壓(ya)閥(fa)門(men)大多(duo)關閉(bi)不嚴密,導致制冷量下降.